CNC Tube & Pipe End Forming Machine
A precision tube & pipe end forming solution engineered for repeatable, accurate end shaping operations in fabrication and production environments. Designed to shape, flare, expand, reduce, bead, or form tube ends consistently with minimal setup time.
What Is a Pipe End Forming Machine?
A Pipe End Forming Machine (also known as a tube end former) is a specialised metalworking machine designed to reshape, expand, reduce, flare, bead, or profile the end of a tube or pipe.
Unlike a tube bender, which changes the shape of the tube along its length, an end forming machine modifies only the end section to prepare it for joining, sealing, strengthening, or assembly.
What Can a Pipe End Former Do?
- Tube Expansion – Expand pipe and tube ends for slip-fit joints, exhaust systems, and HVAC duct connections.
- Tube Reduction / Necking – Reduce outside diameter for stepped tube assemblies and precision component fitting.
- Hydraulic Tube Flaring – Create accurate flares for hydraulic lines, brake lines, and fluid transfer systems.
- Pipe Beading for Hose Retention – Form consistent retention beads for intercooler piping, radiator hoses, and pressure systems.
- Multi-Stage End Forming – Perform expanding, reducing, flaring, and profiling in a single CNC forming cycle.
- Tube End Capping & Closing – Prepare tube ends for structural fabrication, automotive manufacturing, and OEM production.
Industries Powered by Pipe End Forming Technology
CNC pipe and tube end forming machines are widely used across Australian manufacturing for precision tube expansion, pipe reduction, flaring, swaging, beading, and end forming. A modern CNC tube end former delivers repeatable, production-ready results while improving joint strength, sealing performance, and assembly efficiency.
By eliminating manual forming, reducing welding requirements, and increasing consistency, a pipe end forming machine is ideal for high-volume industrial fabrication environments.
- Automotive & Exhaust Manufacturing – Intercooler pipes, exhaust systems, fuel lines.
- HVAC & Heat Exchange – Ducting connections, copper and steel tubing
- Hydraulic & Fluid Transfer Systems – Pressure line preparation.
- Roll Cages & Structural Fabrication – Reinforced connection points.
- Furniture & Frame Manufacturing – Clean, finished tube ends.
- OEM Production & Industrial Fabrication – High-volume tube assemblies.
- Appliance & Whitegoods Manufacturing - Refrigeration tubing, gas lines, compressor connections.
- Construction & Structural Fabrication - Balustrades, handrails, scaffold components, modular framing systems.
- Agricultural Equipment Manufacturing - Hydraulic lines, spray systems, structural tube components.
Key Features
Engineered for modern fabrication environments, this machine streamlines tube end preparation, reduces secondary operations, and supports efficient, high-output manufacturing workflows.
CNC Controlled Forming
Precision-controlled forming cycles ensure accurate, repeatable tube expansion, reduction, flaring, and beading.
Hydraulic Forming Force
Consistent, high-pressure forming delivers clean end profiles across steel, stainless steel, and aluminium tubing.
High Repeatability
Designed for production environments where tight tolerances and consistent results are critical.
Quick Tool Change System
Minimise downtime with fast tooling changeover between different tube sizes and profiles.
Heavy-Duty Machine Construction
Rigid industrial frame designed for long-term reliability in workshop and high-volume manufacturing settings.
Wide Material Compatibility
Suitable for carbon steel, stainless steel, aluminium, copper, and other common tube materials.
Production-Ready Integration
Can be integrated into automated production lines or used as a standalone forming station.
Request a Detailed Quote Today!
Every production environment is different — that’s why we tailor every Koenig CNC Pipe & Tube End Forming Machine to suit your specific tube diameters, materials, wall thickness, and output requirements.
Book a time to discuss your project or call us on (03) 9037 0826 to get started.
Multiple Machine Sizes & Series
Why Choose Koenig Pipe & Tube End Forming Machines?
At Koenig Machinery, we don’t just supply end forming machines — we help manufacturers select the right CNC pipe and tube end forming solution for their exact production workflow.
Our team works with you to understand your tube diameters, materials, wall thickness, production volumes, and automation requirements before recommending the ideal Koenig end forming machine configuration.
What You Get with Koenig:
- Australian-Based Sales & Technical Support – Local expertise backed by responsive service.
- Installation & Operator Training Options – Ensure your team is production-ready from day one.
- Application Assessment Before Purchase – We review your expansion, reduction, flaring, beading or forming requirements upfront.
- Ongoing Service & Spare Parts Support – Reliable backup to keep your production running.
- Automation & Integration Advice – Guidance on integrating tube end forming into automated manufacturing lines.
Pipe and tube end forming machines are a critical investment in your manufacturing capability. Selecting the correct machine capacity, tooling setup, and control system is essential for achieving consistent, repeatable results in high-volume environments.
Koenig end forming machines are designed for precision, durability, and long-term production performance — backed by local support.
What to Consider When Choosing the
Right CNC Pipe End Forming Machine
Our team has compiled the key factors to consider when investing in a Koenig CNC Pipe & Tube End Forming Machine for precision tube expansion, reduction, flaring, and profile forming applications.
Material Type & Wall Thickness
Confirm the tube material (carbon steel, stainless steel, aluminium, copper, brass) and maximum wall thickness you need to form. Material strength and thickness directly affect forming force requirements, tooling selection, and machine configuration.
Tube Diameter Range
Check the minimum and maximum tube diameter the CNC end forming machine can accommodate. Selecting the correct forming range ensures consistent results across your production line without overstressing tooling or hydraulics.
Forming Complexity
Single-stage expansion, multi-stage reductions, flaring, beading, radius forming, or custom stepped profiles — define the level of complexity required. Advanced CNC end formers allow multiple forming operations within a single automatic cycle.
Automation Level
Choose between standalone CNC operation, servo-controlled multi-stage forming, or fully automated loading and unloading systems. Higher automation reduces labour input and increases production consistency in high-volume environments.
Accuracy & Repeatability
Servo-driven forming systems and rigid machine construction are critical for tight tolerances and consistent forming depth. Precision control improves joint fitment, sealing performance, and overall product quality.
Tooling Capability & Flexibility
Evaluate the availability of expansion dies, reduction tooling, beading heads, and custom profile tooling. A flexible CNC pipe end former should allow quick tooling changeover and multi-station forming capability.
Production Volume
Match the machine configuration to your output requirements — from batch fabrication to continuous high-volume manufacturing. Cycle time efficiency and programmable memory are essential for repeat production runs.
Machine Footprint & Integration
Allow space for material handling, tube feeding, and automation zones. Consider integration with upstream tube cutting machines or downstream welding and assembly processes.
Support & Service
Ensure local installation, operator training, spare parts availability, and technical support. At Koenig Machinery, service and long-term machine support are core to every installation.
Request a Detailed Quote Today!
Every production environment is different — that’s why we tailor every Koenig CNC Pipe & Tube End Forming Machine to suit your specific tube diameters, materials, wall thickness, and output requirements.
Whether you're expanding, reducing, flaring, or creating custom tube profiles, our team will work with you to configure the right end forming solution for your application.
Book a time to discuss your project or call us on (03) 9037 0826 to get started.
